Yet another project on my current list, or two….

Been building a CNC machine for a hardware project I’ll be working on with a friend. Currently a 3-axis machine controlled by LinuxCNC system, eventually it will accommodate a machining tool, a pick and place tool and an extruder (for 3D Printing). I’ll also be building an embedded stand-alone controller so it can operate independent of the computer.

It will machine parts for me.

it will print parts for me (like new gears for the telescope mount).

and it will build circuit boards for me!

Speaking of the telescope, yes it needs better gears, current ones were hacked together so its not smooth or linear enough for me, also I plan to re-do parts of the code to improve its handling.

I really have too much to do in my spare time, need to win the Lotto so I can work on them full-time…

Anyways, here’s some pretty pictures of the machine until next update

As requested here is the current source code for my Scope Tracker. It’s not clean but it works for me.

Two main files, – main.c & scopetrack.h – in this zip file

I’ll get some schematics up later

One important thing to note, the redlib library that is supplied for NXP Programming has a bad file that unless they’ve fixed it since WILL need to be fixed of this code wont work, basically there is a bad offset in the port mapping, I’ll see if I can track down the file I changed to fix it and add it to this post…

edit: Found the file: #include <NXP/LPC17xx/LPC17xx.h> I had to fix the offsets for FIO2 & FIO3 references (I think – check differences with your own version and change as needed)

Enjoy.

Bit of cloud around fuzzing up the pics but still reasonable.

Thanks for reading!

Radan.

Another long delay, but this time the telescope project has been totally remade.

All the framework has been machined out of Aluminum sheets making the unit much more rigid without being too heavy, plus re-sized to allow for a larger telescope in the future (the current 4.5″ mirror isn’t all that exciting… ). I’ve also used secondary gearing so I get more torque out of the motors as well as better accuracy – I now get 0.0018 degrees per step.

Electronics are based around the NXP LPCeXpresso dev board using an lpc1769 ARM processor. The NXP chip controls 3 separate motor circuits gated for 12V drivers ( Azimuth, Altitude and Focus) all timed off separate timers so each can be individually speed regulated. Communication with the PC is by a Bluetooth serial module and the board also drives a 132×132 pixel color LCDmodule to show tracking details. This chip runs at 120MHz and has plenty of speed to keep tracking and control as smooth as possible.

I’ve mostly programmed the NXP to emulate the SynScan AltAz GOTO mount commands as well as a few of my own custom for other work. This command set allows easy control via Stellarium software for field work.

This video shows the mount going from flat North to M48 then to the Moon via PC, then I click the Home button on the hand controller at the end.

This video is the same but from the software viewpoint.

Just need to weatherproof the electronics inside a box and add a stable mount. (then get a real telescope for it… )

Until next time!

Finally got around to ordering some better motors. Arrived this morning: 3 NEMA 23 type Steppers. 1.8deg per step 0.4A but more important is the power – 34N/cm. thats about 200 times stronger than the last lot and they feel it, very hard to stop.

So wired them with connectors and plugged into the Driver pcb. Tweaked the software and uploaded it. Made up some quick brackets to hold the motors to the mounts. Ran the tests. Absolutely perfect!

Movement is quite quick and accurate. Driver runs at 200 steps per second with a 1.8 deg motor and 50:1 gearing I get 10,000 steps to 360 degrees or 0.036 deg accuracy. Full 360 deg turn in 50 seconds.

Youtube video for visual show:

Cold, rainy and cloudy outside so no practical testing, still happy with the result though.

All I need to do now is tidy it up and weatherproof it a bit more.

Future changes will be to remake the whole mount out of metal (aluminium) instead of wood. Wood made it easy to chop and change but now it’s pretty set metal will give it more solid movement and better life (and look better )

Also intend on adding a Bluetooth module to remove the controller wire and to improve the MCU board. I have an NXP Arm proto board here I’d like to use. Gives me the ability to make it more responsive and featured.

Thats all for today.

Radan.

Long time no see? …

After a long delay due to high workload over xmas sales and having to move house (again), the telescope goto mount progresses.

The man-cave is now mostly setup as a workshop and various projects begin once again.

Man-cave

*A-hem* back to the project …

Programming the PIC Micro goes into gear with the motors now controlled by an interrupt service routine. The timer is on about a 5ms tick. each tick it tests the speed setting of each of the 3 motors. If the motor is within 10 degrees of the aim the speed is set to slow by the main routine else it’s fast. The ISR will either tick the motor over every interrupt on fast, or every 4 ticks on slow.

Perhaps a tad rough but its a start and it works (well after much debugging and swearing as usual ).

With only 5ms per tick I needed to keep the ISR code as simple as possible, my first attempt had it too slow and there wasn’t enough time for the LCD code in the main routine to work!!!

Also I found the motors turn much smoother and stable with the ISR control. Though I’m not convinced the steppers I chose will be strong enough for the end design but at least they are easy to swap over.

For those of you who may be interested in the code just let me know in the comments, if needed I’ll clean it up and post it.

So onward to sleep back again soon I hope!

Thanks!

- Radan.

As the above YouTube video shows, circuit now has 3 stepper motors under individual control. Serial IO commands can be sent to set each of the 3 motor positions independently.
Motors will be used for Altitude, Azimuth and focus.
Yes this progress took many modifications both hardware and software as well as much swearing and coffee.
Now I am happy to end another day. Next aim is to put the motors on a timer control so I can control their speed. Then its on to mounting them on the actual mount itself.
Until then, enjoy!

–
Radan.

ET-Base40 Proto board with PIC16C877 cpu, 2-line LCD Display, Stepper motor and driver board. Wired up for first test.

After several attempts re-learning ‘C’ to program the pic, I have the motor on a swing with the rotation on the LCD display.

Unfortunately due to working on it late at night a couple night ago, I managed to fry one driver chip and destroy a motor. Oh well, progress is not without some costs. (about $7, not really a concern)

Here’s a youtube shot of the action: http://www.youtube.com/watch?v=MIUbCfqXFwA

Time to get back into it, more work to be done!

Thanks!

Radan.

The Dashboard display read 2 Deg C as I left for work… sure is winter!

–

Radan

Added yet another hobby to my list (actually a few inc some gadgets but later)

Saw a jigsaw puzzle in a Toy & Sports shop located in Milton NSW that I just HAD to get, actually they had about a dozen of them I wanted but just one for now…

Heres a link to the site and a picture of the one I purchased (1000 piece – should take me a while )

Awesome! It’s just so me

I’m thinking I might Webcam the construction, not 100% sure yet, going to test the feasibility of it.

(if you think I should webcam it let me know by comments!)

Other new events are gadget purchases that have kept me busy along with watching more anime and playing Wii games. My partner and I have been stuck on playing Rune Factory for the Wii, complex game, sometimes frustrating, but awsome fun as well.

Purchased myself a MID – Mobile Internet Device, basically a cheap iPad type thing, 7″ screen, reasonably light and portable, runs 3 systems, Android, Windows CE6 & Ubuntu Linux. Lots there for me to tinker with ( and being a cheapish unit it needed a little tinkering )  Half the price of the iPad and far more ability to tinker…

Learning Java as I can, thus the MID purchase with Android being java based and potential profit maker if I can start developing apps for it…

Well that’s most of my catching up, let me know about the webcam thing, or any other comments, any suggestions on apps?

seeya again soon!

ttfn.

Radan.